Folding Laptop / Writing Table Tutorial #DremelMaker

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My favorite place to write my tutorials is outside on our screen porch when the weather is pleasant. I love listening to the birds and feeling the breeze blow through the screens. Up until this weekend, I was using an old card table as a desk. But, it was heavy, large and awkward. I wanted a table that was the perfect height and that I could fold and store away when I wasn’t using it.

As a brand ambassador for Dremel, I enjoyed the challenge of designing plans for this simple farmhouse style folding laptop/writing table. The materials are simple 2 x 4’s and 3/4 inch plywood. The majority of the steps can be done using simple handheld tools like a drill, Dremel Multi-Max and the Dremel Ultra-Saw. (Feel free to use other tools or alter the plans to fit your size preferences.)

Materials:

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Cut list:

Top:

• 3/4″ finish grade plywood cut to 18″ x 36″

Apron (use 1×3 boards or you can rip excess plywood):

• 2 – 1″ x 3″ cut to 14 1/2″
• 2 – 1″ x 3″ cut to 34″

Legs:

• 2 – 2″ x 4″ cut to 28 1/4″
• 2 – 2″ x 4″ cut to 26 3/4″
• 1 – 2″ x 2″ cut to 14 1/2″ (if ripping a 2″ x 2″ yourself, remember actual size is 1.5″ x 1.5″)
• 2 – 1″ x 4″ cut to 14 3/8″

Hardware:

• Handle
• 2 – 2 1/2″ Barrel Bolts
• 4 – 2 1/2″ Utility Hinges
• Finish nails 1 1/2″
• 4 – 1 1/4″ wood screws
• Locking trunk lid hinge
• 1-1/4-Inch Pocket Hole Screws

Tools:

• Dremel Multi-Max
  • Sanding head with sandpaper
  • Wood flush cut blade
• Dremel Ultra-Saw
• Kreg Jig
• Chisel
• Hammer
• Drill
  • Drill bit the same width as the barrel bolt
• Nailgun(optional)
• Iron
• Carpenters Square
• Combination square

Additional materials:

• Sandpaper in 60, 180 & 220 grit
• Wood Stain, Dark Walnut
• Stainable Wood Filler
• Putty Knife
• Paintbrush
• Damp rags
• Paint
• Flat Water-based Top Coat
• Birch Edge Banding
• Band-it Edge Trimmer
• Scrap of wood
• Piece of aluminum foil
• Wood glue
• Pencil

Instructions:

Cut your lumber to the size specified above in the cut list.

Drill 2 holes in the ends of the front and back pieces of the apron. Drill pocket holes into the top of all the apron pieces (spaced approximately 8″ apart.)

Sand all edges and pocket holes on the apron pieces with a 60 grit sandpaper on the Dremel MultiMax.

Assemble the apron pieces. Pay attention to make sure all the pocket holes are facing the same direction to attach to the underside of the table top. The sides of the apron should be set inside the front and back pieces as shown below:

Secure the apron pieces with pocket hole screws.

Center the apron on the bottom side of the table top. Measure all sides to make sure they are even. Attach the apron to the table top with pocket hole screws.

Cutting a notch in the legs:

Line up all four legs next to each other. Use a carpenter square to square up the bottoms. Mark 4″ up from the bottom of the legs. Line up the 1×4″ with the mark and trace the other side onto the legs.

Set the combination square to the depth of the 1×4″ board (it should be 3/4″). Mark this depth on the sides of each leg to denote the area that needs to be removed.

Set the depth of the Dremel Ultra-Saw to 3/4″ deep.

Cut stripes inside the guidelines you made on the legs with the Ultra-Saw.

Use a hammer and chisel to knock out the strips. Use the Dremel Multi-Max with a wood flush cut blade to clean up the edges of the notch.

Test fit the 1×4″ boards into the legs. Shave off more if needed with the Multi-Max.

Set the 1×4″ boards into the leg notches.

Secure the 1×4″ boards with wood glue and finish nails.

Secure the cross piece 1×4″ from the back side with one wood screw into each leg.

To allow the legs on the desk to fold neatly, one side has to be raised up to fold on top of the other legs. Use the 2×2″ board you cut for this purpose.

Drill a pocket hole into each end of the 2×2″ board. Add wood glue where the 2×2 will rest. Tap the board into place.

Secure the board into the table apron with pocket screws.

Rest the shorter legs onto the 2×2 board. Clamp or support the legs in place.

Attach the utility hinges to the top of the legs and the 2×2 support.

Rest the longer legs in place.

Attach the remaining two utility hinges to the top of the legs and the underside of the table top as shown below.

Test fold the legs to make sure they fold neatly and don’t rub on the sides of the apron. Make any adjustments to the hinges or sand the legs to eliminate rubbing now.

Add the lid support hinge to the bottom folding legs (the longer legs). Follow the directions on the package of the lid support for proper installation.

The opposite side will not accommodate a lid support. You need a barrel bolt to keep the legs from folding accidentally. Glue and nail a scrap of 2×4 to the inside of the table apron next to one of the legs (I added a barrel bolt to both side, but you only need to add it to the one side when using the lid hinge support.)

Rest the barrel bolt onto the scrap wood. Mark where the bolt hits the leg. Drill a hole into the leg to accept the bolt.

Attach the barrel bolt to the scrap wood with the provided screws.

Sand all parts of the desk starting with 80 grit sand paper, then 120 and finish with a 220 grit sand paper.

Add edge banding to the plywood top.  a) Cut the band slightly longer than the edge. b) Use a hot iron with foil over it to heat the banding glue and secure to the table edge. c) Use a piece of scrap wood to press and rub the band on securely. d) Use a blade or Band-It tool to trim the excess.

Fill any holes or seams with wood putty. Sand and wipe off the desk before staining or painting.

Finishing touches:

I stained my desk with Minwax Dark Walnut. After the stain dried, I added a hand-painted vine border. First it was sketched in chalk.

Then I painted the design using a watered down white chalk paint.

The apron and legs received a mixture of chalk paints in a yellow color. The edges were sanded off to reveal the dark stain beneath.

The desk top received several coats of General Finishes High Performance water-based top coat in the flat finish. The legs and painted areas were waxed.

Add a handle to the center of the desk apron.

This table can be used anywhere! It’s very sturdy, but doesn’t take up much space.

I can fold it up and bring it inside and work in front of the TV. Or it can be used as a small sewing table, crafting table or just an extra buffet in the dining room.

When I’m done, it folds up and stores behind a bench or sofa.

If you like this tutorial, be sure to pin it for future use or to share! Cheers!

 

 

Disclosure: As a brand ambassador for Dremel and a #DremelMaker, I was provided with the Dremel Multi-Max to use for a project and product review. I was also compensated for my time, but I was not told what to write or what project to complete. All opinions and ideas are mine. As always, I am very particular about the tools and products I chose to work with and will always let you know the details of my involvement with a brand.